A Real-Time Trajectory Estimation Algorithm for the Virtual Side of an AGV Digital Twin Based on UKF

Authors

  • XinYue Zhang College of Physics and Electronic Engineering, Northwest Normal University, Lanzhou, GanSu, 730070, China Author
  • XiYin Liang College of Physics and Electronic Engineering, Northwest Normal University, Lanzhou, GanSu, 730070, China Author

DOI:

https://doi.org/10.63313/FE.9004

Keywords:

AGV digital twin, trajectory estimation, unscented Kalman filter (UKF), intermittent measurements, station-based correction

Abstract

To address the insufficient trajectory estimation accuracy of the virtual side in AGV digital twins under intermittent measurements, a real-time trajectory estimation algorithm that integrates the Unscented Kalman Filter (UKF) with periodic station-based correction is proposed. Nonlinear state and measurement equations adapted to AGV motion characteristics are constructed. The UKF is employed to realize real-time position recursion based on intermittent velocity and heading information, while high-precision position information from fixed stations is used to correct accumulated errors. Simulation results demonstrate that the proposed algorithm can effectively suppress error accumulation and achieve accurate tracking of the physical trajectory by the virtual side, providing technical support for precise trajectory replication in AGV digital twin systems.

References

[1] Yao Xifan, Jing Xuan, Zhang Jianming, et al. Toward a new industrial revolution: Intelligent manufacturing[J]. Computer Integrated Manufacturing Systems, 2020, 26(09): 2299-2320.

[2] Sun Yanni, Bai Xiaojun. “Made in China 2025”: A strategy for strengthening the nation with Chinese characteristics[J]. Intelligent Manufacturing, 2020, (10): 43-45.

[3] Lichtenstern I, Kerber F. Data-Based Digital Twin of an Automated Guided Vehicle System[C]. In: 2022 Winter Simulation Conference (WSC). IEEE, 2022: 2936-2946.

[4] Parrott A, Warshaw L. Industry 4.0 and the digital twin: Manufacturing meets its match[M]. Deloitte University Press, May 12, 2017.

[5] Wang Chenggang, Yuan Yitao. Research on the application of digital twin based on Kalman filtering in toll station management[J]. Comprehensive Transportation, 2025, 47(05): 18-22. DOI:10.20164/j.cnki.cn11-1197/u.2025.05.005.

[6] Hadžić H, Osmanković D, Laćević B. KF-RRT: Obstacles tracking and safe dynamic motion planning for robotic manipulators[C]. In: 2023 XXIX International Conference on Information, Communication and Automation Technologies (ICAT). IEEE, 2023: 1-6.

[7] Du G, Long S, Li F, Huang X. Active collision avoidance for human-robot interaction with UKF, expert system, and artificial potential field method[J]. Frontiers in Robotics and AI, 2018, 5: 125.

[8] Van der Merwe R, Wan E A. Sigma-point Kalman filters for integrated navigation[C]. In: Proceedings of the 60th Annual Meeting of the Institute of Navigation, 2004: 641-654.

[9] Julier S J, Uhlmann J K. Unscented filtering and nonlinear estimation[J]. Proceedings of the IEEE, 2004, 92(3): 401-422.

[10] Julier S, Uhlmann J, Durrant-Whyte H F. A new method for the nonlinear transformation of means and covariances in filters and estimators[J]. IEEE Transactions on Automatic Control, 2000, 45(3): 477-482.

[11] Li Jiang, Wang Yiwei, Wei Chao, et al. A review of the application of Kalman filtering theory in power systems[J]. Power System Protection and Control, 2014, 42(06): 135-144.

Downloads

Published

2026-03-16

Issue

Section

Articles

How to Cite

A Real-Time Trajectory Estimation Algorithm for the Virtual Side of an AGV Digital Twin Based on UKF. (2026). Frontiers in Engineering, 1(2), 1-9. https://doi.org/10.63313/FE.9004